I. Daily Maintenance (Must be done, 5-10 minutes per time)
Cleaning: Clean the equipment surface, feeding port, sealing components, and residual materials on the conveyor belt (focus on cleaning powder/viscous materials)
Inspection: Check if the power/air source connection is normal, if the emergency stop button is sensitive, and if all components are not loose or noisy
Basic Maintenance: Wipe the traction roller of the packaging film to ensure no stains or adhesions
II. Weekly Maintenance (1 time per week, 20-30 minutes per time)
Lubrication: Add lubricating oil to the rotating parts such as transmission bearings, conveyor belt rollers, and feeding mechanism
Tightening: Check and tighten all connecting bolts (especially the weighing system, sealing knife fixing bolts)
Adjustment: Calibrate the conveyor belt tension, clean the杂物 around the weighing sensor, and check the deviation of the packaging film
III. Monthly Maintenance (1 time per month, 1-1.5 hours per time)
Precision Calibration: Re-calibrate the zero point and measurement accuracy of the weighing system (error ≤ ±0.5%)
Component Inspection: Check the wear of the sealing knife, aging of the heating tube (replace if there are cracks or damages), test the safety interlock device
Deep Cleaning: Clean the accumulated dust inside the equipment, check the air source filter and drain and discharge water
IV. Quarterly/Anti-annual Maintenance (once per quarter, comprehensive overhaul once per year)
Quarterly: Check the operating status of the motor and reducer (are there any abnormal sounds, overheating), replace the aged sealing ring/sealing pad
Annual: Completely disassemble and inspect the core components (feeding pump, weighing sensor, PLC control system), replace severely worn parts, and conduct the performance test of the entire machine